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How to Build a Morse Code Telegraph

Here are the instructions on how to build a Morse code buzzer and telegraph. We also have plans for a simpler buzzer. If you aren't sure which you would like to build, you can start with the simpler buzzer because it uses the same parts. You can use either buzzer to learn Morse code or to use in the classroom.

How it Works

The telegraph is very similar to the simple buzzer project, but it includes a light (LED) and a connector that you can attach to another buzzer to create a simple telegraph. By connecting more than one buzzer, you can signal someone with another box across the room.

To use the buzzer, simply press the button and the light will light and the buzzer will buzz. To buzz another box, first connect the two with the connecting wire. When the button on either box is pressed, the buzzers and lights on both boxes will operate.

Parts List

The buzzer and telegraph is simple to build, all you need is a button, a buzzer, a LED, a battery, a connector and a battery holder. All of these parts are available from Radio Shack:

The total cost per buzzer is $12.04, plus $3.49 for the wire. It costs a little more if you only build one buzzer because battery clips and buttons come with more than per package. To make a complete telegraph, you will need 2 buzzers and a connecting wire. The total cost is $28.47 for a complete telegraph with 2 buzzers.

All of these parts are available from Radio Shack. The people at your electronics store may be able to recommend equivalent parts if they don't carry these exact parts. If you do not have a Radio Shack or other suitable electronics store near you, you can get these parts by mail order by calling 1 (800) 843-7422. (1 817 624 1196 for orders outside of the United States.) TerraX.org is not affiliated with Radio Shack in any way, this is just any easy way for everyone to use the same part numbers.

Buzzer Box Instructions:

The buzzer and telegraph is easy to build. Please read the complete instructions and examine the diagrams before beginning.

  1. You will need to drill four holes in the box, one for the button, one for the LED, one for the jack and one for the buzzer sound. Check the location of your parts before drilling the holes so that you know each part will fit in its hole. See the figure for suggested placement of the parts. A shop teacher, maintenance person, or art teacher may have a drill and be able to help drill the holes. If you can't find a drill, holes can be made with a model knife.
    • First drill a 13 mm (1/2 inch) hole on one end of the box. If you chose a different button, drill an appropriately sized hole. Make sure to leave room for the LED next to the button.
    • Drill a 8.0 mm (5/16 inch) hole on the same end of the box for the LED. If you chose a different light, drill an appropriate hole.
    • Drill a 3.9 mm (5/32 inch) hole on side of the box for the jack.
    • Drill a 13 mm (1/2 inch) hold in the bottom of the box cover. This is to allow sound from the buzzer to be heard.
  2. Each wire of your LED lamp should be about 15 cm (6 inches) long if you purchased the Radio Shack part. Since the button and the jack do not have wires, cut two 5 cm (2 inch) sections from each of the red and yellow wires, leaving at least 3.5 cm (1.5 inches) remaining. If the wire for your lamp is not long enough, you will need to find other short sections of wire.
  3. Remove 1.5 cm (1/2 inch) of insulation from the ends of the 10 wires (2 on the buzzer, 2 on the battery clip, 2 on the LED and the 4 unattached wires.)
  4. Insert one end of one of the unattached red wires through one contact on the bottom of the button. Twist the wire around itself tightly to make a secure connection. Attach an unattached yellow wire to the other contact in the same fashion. You should solder the connections and then tape them with electrical tape to ensure their security. A shop teacher, science teacher or maintenance person may have a soldering iron and be able to help.
  5. Attach the other yellow and red wires to the jack in the same fashion. The jack has three contacts, connect the wires to the contact on the side and the contact furthest from that side. The middle contact remains unconnected.
  6. Insert the button, the jack, and the LED into their respective holes. The LED should clip in place, the button and the jack have nuts which should be tightened snugly.
  7. Twist the two black wires (from the buzzer and the battery clip) together with the yellow wire from the LED. Solder and tape the connection.
  8. Twist the remaining two yellow wires (from the jack and the button) together with the red wire from the battery clip. Solder and tape the connection.
  9. Twist the remaining four red wires together (one each from the LED, the buzzer, the button, and the jack.) Solder and tape the connection.
  10. Clip the battery clip onto the battery, the buzzer should beep when you push the button.
  11. Place a piece of electrical tape over the wires near the buzzer to hold the buzzer in place against the bottom of the box.
  12. Attach the box cover.

Telegraph Wire Instructions

  1. First you need to build two or more buzzer boxes.
  2. Cut an appropriate length of 2 conductor (2 wire) cord for your purposes.
  3. Add a 2.5 mm plug to each end of the cord.

Testing the Telegraph

  1. Press the button on the box, the LED should light and the buzzer should buzz.
  2. Connect two boxes together with the telegraph wire. When either button is pressed, both LEDs should light and both buzzers should buzz.

Troubleshooting

Hopefully everything worked fine the first time, but in case something was mixed up, here are a few suggestions:

That's it, you're done!

Visit the Morse code page or the teacher's lesson plan.

Notes and Schematic

We have included a schematic for those of you that are interested.

NOTE: You may have noticed that the LED and buzzer are both "12 volt" items, yet we have only specified a 9 volt battery. Both of the specified parts work well with only 9 volts. If you should replace either one with a different part, you may want to check that it works with 9 volts.

Optional Options


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